Maxon RCM-1600C AB Manuel d'installation

M-91-17REV. EAUGUST 2012© MAXON Lift Corp. 2012RCM-1250 CRCM-1250 C ABRCM-1600RCM-1600 C AB11921 Slauson AvenueSanta Fe Springs, CA 90607(800) 227-41

1011921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713WELDING LIFTGATE TO VEHICLE - Continued2”1/4”WELDING PROCEDURE -

1111921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713WELDING LIFTGATE TO VEHICLE - Continued20”20”20”20”1/8”1” - 20”W

1211921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713WELDING LIFTGATE TO VEHICLE - ContinuedWELDING LIFTGATE TO FLAT

1311921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713WELDING LIFTGATE TO VEHICLE - Continued8”8”Four steel mounting c

1411921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713WELDING LIFTGATE TO VEHICLE - ContinuedSteel mounting channels s

1511921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713WELDING LIFTGATE TO VEHICLE - ContinuedVEHICLE BODY1/8”10”10” 10

1611921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713WELDING LIFTGATE TO VEHICLE - Continued18”ENTRY/EXIT ANGLECUTTIN

1711921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713INSTALLING PUMP & PUMP BOXWELD ON PUMP MOUNT & BRACKET13

1811921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713INSTALLING PUMP & PUMP BOX - Continued251741PUMP BOX ASSY251

1911921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713ATTACH OPTIONAL BATTERY BOX & FRAME TO VEHICLE (IF EQUIPPED)

TABLE OF CONTENTSWARNINGS ...

2011921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713ATTACH OPTIONAL BATTERY BOX & FRAME TO VEHICLE (IF EQUIPPED)

2111921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713Cover pump box and optional battery box with fl ame-resistant cov

2211921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713ATTACH OPTIONAL BATTERY BOX & FRAME TO VEHICLE (IF EQUIPPED)

2311921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713Explosive hydrogen gas from charging batteries can accumulate in

2411921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713ATTACH OPTIONAL BATTERY BOX & FRAME TO VEHICLE (IF EQUIPPED)

2511921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713RUNNING POWER CABLENever route an energized wire. Make sure the

2611921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713Run power cable from trailer nose to tail of trailer underside (

2711921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713Run power cable from trailer nose to tail of trailer underside (

2811921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-77132. On the bare wire end of fused power cable, keep enough length

2911921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713CONNECT GROUND CABLENOTE: To ensure power unit is correctly grou

311921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713SAFETY INSTRUCTIONSWARNINGSSAFETY INSTRUCTIONS• Comply with all W

3011921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713FIG. 30-1TERMINAL LUG (GROUND CABLE)3/8” STARWASHER 3/8” FLAT WA

3111921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713CONNECT CONTROL WIRINGCONNECTING CONTROL SWITCH CABLE TO PUMP AS

3211921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713CONNECT RETURN HOSE2. Connect bushing and 1/4” x 1/4” elbow (Par

3311921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713CONNECT POWER CABLE TO BATTERY3. Reconnect power to Liftgate by

3411921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713ADJUST PRESSURE RELIEF VALVENOTE: To set pressure relief valve,

3511921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713CONNECT PRESSURE LINE1. Connect pipe nipple and swivel elbow (Pa

3611921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713ADJUSTING DRIVE CHAIN FIG. 36-11. Adjust drive chains as follow

3711921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713CHECKING HYDRAULIC FLUIDCAUTIONKeep dirt, water and other contam

3811921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713TABLE 38-1TABLE 38-2 ISO 32 HYDRAULIC OILRECOMMENDED BRANDSPART

3911921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713ATTACHING DECALSINSTRUCTION DECALP/N 252899WARNING DECALP/N 2824

411921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713RCM-1250 C INSTALLATION PARTS BOX ITEM NOMENCLATURE OR DESCRIPTIO

4011921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713Damaged cylinder seals and contaminated hydraulic fl uid can resu

4111921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713HYDRAULIC SYSTEM DIAGRAMHYDRAULIC CYLINDER“A” VALVEPRESSURE RELI

4211921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713ELECTRICAL SYSTEM DIAGRAMBLACKGREENMOTORBATTERYCONTROL SWITCHSTA

4311921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713OPTIONSDESCRIPTION PART NOCAB CUT-OFF SWITCH 250477CIRCUIT BREAK

4411921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-77131. Liftgate and additional battery box are typically installed o

4511921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-77132. Recommended battery box setup for 12 volt

4611921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713RECOMMENDED LIFTGATE POWER CONFIGURATION - Continued3. Recommend

511921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713RCM-1600 C INSTALLATION PARTS BOX ITEM NOMENCLATURE OR DESCRIPTIO

611921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713PREPARING VEHICLE BODYThis unit cannot be used with swing type do

711921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713PREPARING VEHICLE BODY - ContinuedThe ideal installation, when th

811921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713POSITIONING LIFTGATEThe center line of the unit must be in line w

911921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713WELDING LIFTGATE TO VEHICLETACK WELD (TYPICAL) 1/2” LG.TACK WELD